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Atölye ve İmal Usulleri

PÎRî REİS UNIVERSITY

MARITIME FACULTY

Marine Engineering Programme

 

Course catalog Form

Issue date: 01.10.2019

 

Revision date:01.10.2019

 

Revision No:00

 

DF Board Decision No: -

 

Course Name : Workshop and Manufacturing Process

Degree: Bachelor

 

Code

 

 

Year/Semester

 

Local Credits

 

ECTS Credits

 

Course Implementation, Hours/Week

 

Course

Tutorial

Laboratory

 

SMME113

1/1

2,5

4

1

 

3

 

Department

Marine Engineering,

 

Instructors

 

 

Contact Information

 

 

Office Hours

 

 

Web page

www.pirireis.edu.tr

 

Course Type

 Compulsory

Course Language

English

 

Course Prerequisites

 -

 

Course Category by Content, %

Basic Sciences

Engineering Science

Engineering Design

Humanities

 

---

20

80

---

 

Course Description

Use of machine tools in the machine workshop, Files, Bevels, Marking, Drills, Adhesives and joints, Maintenance,  Projects and safety rules, Pipe works, Wrenches, Cutting tools, Clamps,  Percussion drill, Lubricating and it’s parts (grease pumps, Hydraulic pumps), Sealing parts, Hand tools, Measuring parts, V belts, Rivet guns, Crane, Ring, Bearings, Fittings (Nipple, Sleeve e.t.c.), Valves  (Gate, Globe-Check e.t.c.), Pumps, Adjusting the axis of pump-engine

 

 

Course Objectives

 

  • To make students understand the usage techniques of hand and machine tools in the workshop,
  • To develop engineering skill to make maintenance and repair of the main and auxiliary units of the ship engine for safely operation of the ship.

 

 

Course Learning Outcomes

 

Students who successfully pass the course will acquire knowledge and skills as listed below.

  1. Knows safety rules in the machine workshop.
  2. Knows usage of hand tools in the machine workshop.
  3. Ability to mark correctly.
  4. Ability to work safely with hydraulic saw, lathe and sharper.
  5. Ability to use electric arc welding safely.
  6. Ability to use gas arc welding safely.
  7. Ability to use oxy-acetylene welding safely.
  8. Ability to rivet safely.

 

Instructional Methods and Techniques

Discourse and practical hands-on training.

 

Tutorial Place

Workshop

 

Co-term Condition

 

 

Textbook

 

  • Machinery’s Handbook, F.D. Jones, Henry H. Ryffe, Apr. 2000

 

Other References

  • Manufacturing Processes for Engineering Materials, S. Kalpakjian, Addison Wesley, 1999, 6th Ed.
  • Workshop processes, practices & materials, Bruce J. Black
  • Manufacturing Processes for Engineering Materials, S. Kalpakjian, Addison Wesley, 1999, 6th Ed.
  • Talaş Kaldırma Yöntemleri ve Takım Tezgahları, M.Akkurt, Birsen Yayınevi, İstanbul, 1992
  • Kaynak Teknolojisinin Esasları, L.M.Gourd, Çev.İ.B.Eryürek, O.Bodur, A.Dikicioğlu, Birsen Yayınevi, İstanbul 1996

 

Homework & Projects

Projects will be assigned. 

 

Laboratory Work

Laboratory works will be assigned. 

 

Computer Use

 

 

 

Other Activities

 

 

                                 
 

 

Assessment Criteria

Activities

Quantity

Effects on Grading, %

Attendance

 

 

Midterm

 

 

Quiz

 

 

Homework

 

 

Term Paper/Project

1

20

Laboratory Work

6

40

Practices

 

 

Tutorial

 

 

Seminar

 

 

Presentation

 

 

Field Study

 

 

Final Exam

1

40

TOTAL

 

100

Effects of Midterm on Grading, %

 

60

Effects of Final on Grading, %

 

40

TOTAL

 

100

 

 

ECTS/

WORKLOAD TABLE

Activities

Count

Hours

Total

Workload

Lecture

14

3

42

Midterm

 

 

 

Quiz

 

 

 

Homework

 

 

 

Term Paper/Project

1

18

18

Laboratory Work

6

25

25

Practices

 

 

 

Tutorial

 

 

 

Seminar

 

 

 

Presentation

 

 

 

Field Study

 

 

 

Final Exam

1

10

10

Total Workload

 

 

95

Total Workload/25

 

 

95/25

Course ECTS Credits

 

 

4

 

 

 

Week

 

Topics

Course Outcomes

1

Safety rules in the machine workshop.

I,

2

Measuring and control

IV

3

Files, gauges, Marking, Drill machines, Usage of hydraulic saw machine and cutting raw materials for the jig set. Sharpening right side lathe cutter.

II, III, IV

4

Inserting and disassembling techniques of a work part, chuck and cutter tool in the universal lathe. Machining process of  jig parts on the lathe.

II, III, IV

5

Making tread cutting operation on frame of jig. Information about different tread types (metric tread, withworth tread, trapezoid tread, square tread, circular tread etc.). Knurling practices on frame of jig. General information about riveting.

II, III, IV

6

Adhesives and joints, electric arc welding

V

7

Gas arc welding

VI

8

Midterm examination.

 

9

Oxy-acetylene welding

VII

10

Underwater welding

VI

11

Rivet guns Introduction to CNC lathe.

IV

12

Lubricating and it’s parts (grease pumps, Hydraulic pumps), Sealing parts,

I, III

13

Ring, Bearings, Introduction to CNC milling.

II, VII

14

Fittings (Nipple, Sleeve e.t.c.), Valves  (Gate, Globe-Check e.t.c.), Pumps, Adjusting the axis of pump-engine

VII, VI

 

 

Relationship between the Course and the Programme Curriculum

 

 

Program Outcomes

Level of Contribution

1

2

3

a

An ability to apply knowledge of mathematics, science, and engineering

 

X

 

b

An  ability to design and conduct experiments, as well as to analyze and interpret data

X

 

 

c

An ability to design a system, component or process to meet desired needs

X

 

 

d

Ability to function on multi-disciplinary teams

 

X

 

e

An ability to identify, formulate, and solve engineering problems

X

 

 

f

An understanding of professional and ethical responsibility

X

 

 

g

An ability to communicate effectively

 

X

 

h

The broad education necessary to understand the impact of engineering solutions in a global and societal context

 

X

 

i

A recognition of the need for, and an ability to engage in life-long learning

 

X

 

j

A knowledge of contemporary issues

 

X

 

k

An ability to use the techniques, skills and modern engineering tools necessary for engineering practice

X

 

 

l

An ability to apply legal, societal and environmental knowledge in maritime transport and in all respective modes of transport operations.

 

 

X

m

An ability to interpret and analysis of the data regarding maritime management and operations, recognition and solution of problems for decision making process.

 

X

 

 

 

         1: Small, 2: Partial, 3: Full

 

Programme Outcomes & Course Outcomes Connectivity Matrix

Course

Outcomes

I

II

III

IV

V

VI

VII

VIII

Programme Outcomes

 

a

X

X

X

X

 

 

 

 

b

X

 

 

 

 

X

 

X

c

 

 

 

 

 

X

X

X

d

 

 

 

 

 

 

 

X

e

X

X

X

 

 

 

 

 

f

 

 

 

 

 

 

 

X

g

 

 

 

 

 

 

 

X

h

 

 

 

 

 

 

X

X

i

 

X

X

X

 

 

 

 

j

 

 

 

 

 

 

 

 

k

 

 

 

 

 

X

X

X

l

 

 

 

 

 

X

 

X

m

 

 

 

 

 

 

 

X