SHIPYARD ORGANIZATION

Degree: Undergraduate

Code

Year/Semester

Local Credits

ECTS Credits

Course Implementation, Hours/Week

Course

Tutorial

Laboratory

NAME 424

4/8

3

4

3

Department

Naval Architecture and Marine Engineering

Instructors

Prof.Dr. Nurhan KAHYAOĞLU

Contact Information

nkahyaoglu@pirireis.edu.tr

Office Hours

Wednesday 13:30-15:00

Web page

pruonline

Course Type

 Compulsory

Course Language

English

Course Prerequisites

  None

Course Category by Content, %

Basic Sciences

Engineering Science

Engineering Design

Humanities

30

50

20

Course Description

This course discusses the shipyard organization including the shipbuilding and ship repair processes. It will cover the review and analysis of the shipbuilding industry entities, and reviews important features for a shipyard, alternative shipyard layouts; shipyard facilities and siting, alternative shipyard organizations.  Project management at shipyard; shipbuilding project management, ship repair project management. The term project requires analysis of tyhe shipyard organization in accordance with the production methods/techniques of a present local shipyard.

Course Objectives

Students learn basic principles of shipbuilding and ship repair process. They gain the understanding of shipduilding ındustry entities and shipyard organization. Students further their communication and analyzing skills in project management.

Course Learning Outcomes

1. Understand principles of shipbuilding ındustry, and demonstrate ability to specify shipbuilding ındustry entities and their relationship and the concept of shipyard organization.
2. Understands and demonstrate the ability of shipyard management
3. Understands and demonstrate the ability shipbuilding/overhall, maintenance, repair project management

Instructional Methods and Techniques

Tutorial Place

Co-term Condition

Textbook

• Richard Lee Storch, Colin.P. Hammon, Howard M. Bunch, Richard. C. Moore, “Ship Production”; SNAME, 1995

Other References

• Thomas Lamb; “Engineering for Ship Production”; SNAME, 1986
• “Ship Design and Construction”; SNAME, 2003, Vol.I-II

Homework & Projects

• At least 2 homework sets will be assigned.  Homework Reports must be prepared individually. 
• A term project will be assigned for each student. 

Laboratory Work

Computer Use

Other Activities

Assessment Criteria

Activities

Quantity

Effects on Grading, %

Attendance

Midterm

1

30

Quiz

Homework

2

10

Term Paper/Project

1

20

Laboratory Work

Practices

Tutorial

Seminar

Presentation

Field Study

Final Exam

 1

40

TOTAL

%100

Effects of Midterm on Grading, %

%60

Effects of Final on Grading, %

%40

TOTAL

%100

ECTS/

WORKLOAD TABLE

Activities

Count

Hours

Total

Workload

Lecture

14

3

42

Midterm

1

2

2

Quiz

Homework

2

10

20

Term Paper/Project

1

25

25

Laboratory Work

Practices

Tutorial

Seminar

Presentation

1

1

1

Field Study

2

3

6

Final Exam

1

2

2

Total Workload

98

Total Workload/25

3,92

Course ECTS Credits

4

Week

Topics

Course Outcomes

1

• Introduction Manufacturing Process,
• What do we mean by Process, Manufacture, Production and Construction; Shipbuilding

I

2

• Introduction to Ship Building Processes; What is Shipbuilding Proces,
• Ship repair process; overhall, maintenance, repair

I

3

• Shipbuilding ındustry entities; entities attributes

I

4

• Shipbuilding operations entities; shipyard entities, entity definitions;
• Shipyard entities relationships

I-II

5

• Shipyard process/process matrix; shipyard stage/process matrix (shipbuilding)

I-II

6

• Shipyard layout; Historical perspective, Shipyard facilities and siting;

• Typical important features for a shipyard

I-II-III

7

• General yard layout; building positions, material handling, warehousing facilities, production and repair facilities, mold loft and marketing, cutting and edge preparation, panel line, blasting and painting, pipe fabrication,
• Trades

• Midterm Exam

8

• Process lanes; physical process lane
• Shipyard workflow types
• Support services and facilities
• Shipyard settlement types (alternatives)

I-II-III

9

• Shipyard organization (alternatives)
• Technical and administrative departments
• Sample shipyards
• Generic shipyards

I-II-III

10

• Planning, Scheduling, and Production Control
• Planning and Production Organisation
• Shipyard Planning Overview
• Planning and Scheduling overview
• Production Control

I-II-III

11

• Project management
• Project Management Stages
• Project Planning
• Programming
• Project Control
• Material Requirement Planning
• Project planning techniques

I-II-III

12

• Ship Conversion, Overhaul, and Repair
• Maintenance/repair life of a ship
• Categories of repair and maintenance of ships
• Ship repair yard facilities
• Ship repair and maintenance planning approach

III-IV

13

• Representative layout for repair yard
  • Systems approach; systems-oriented planning for network
  • Overhaul/repair stages
  • Product-Oriented Overhaul/Repair Example
  • Repair management approach

III-IV

14

• Repair, maintenance,  conversion and modernization case studies
• Recent innovations in ship repair; technological trends

III-IV

Program Outcomes

Level of Contribution

1

2

3

a

An ability to apply knowledge of mathematics, science, and engineering

x

b

An  ability to design and conduct experiments, as well as to analyze and interpret data

x

c

An ability to design a system, component or process to meet desired needs

x

d

Ability to function on multi-disciplinary teams

x

e

An ability to identify, formulate, and solve engineering problems

x

f

An understanding of professional and ethical responsibility

x

g

An ability to communicate effectively

x

h

The broad education necessary to understand the impact of engineering solutions in a global and societal context

x

i

A recognition of the need for, and an ability to engage in life-long learning

x

j

A knowledge of contemporary issues

x

k

An ability to use the techniques, skills and modern engineering tools necessary for engineering practice

x

l

An ability to apply basic knowledge in shipbilding industry, shipyard organization and project management

x

Course

Outcomes

I

II

III

Programme Outcomes

a

X

X

X

b

X

X

X

c

X

d

X

e

X

f

X

g

X

h

X

i

X

j

X

k

X

X

l

X

Prepared by

Prof. Dr. Nurhan Kâhyaoğlu

Date

Signature