Issue date: 01.10.2019

Revision date:01.10.2019

Revision No:00

DF Board Decision No: -

Course Name : Workshop and Manufacturing Process

Degree: Bachelor

Code

Year/Semester

Local Credits

ECTS Credits

Course Implementation, Hours/Week

Course

Tutorial

Laboratory

SMME113

1/1

2,5

4

1

3

Department

Marine Engineering,

Instructors

Contact Information

Office Hours

Web page

www.pirireis.edu.tr

Course Type

 Compulsory

Course Language

English

Course Prerequisites

 -

Course Category by Content, %

Basic Sciences

Engineering Science

Engineering Design

Humanities

---

20

80

---

Course Description

Use of machine tools in the machine workshop, Files, Bevels, Marking, Drills, Adhesives and joints, Maintenance,  Projects and safety rules, Pipe works, Wrenches, Cutting tools, Clamps,  Percussion drill, Lubricating and it’s parts (grease pumps, Hydraulic pumps), Sealing parts, Hand tools, Measuring parts, V belts, Rivet guns, Crane, Ring, Bearings, Fittings (Nipple, Sleeve e.t.c.), Valves  (Gate, Globe-Check e.t.c.), Pumps, Adjusting the axis of pump-engine

Course Objectives

• To make students understand the usage techniques of hand and machine tools in the workshop,
• To develop engineering skill to make maintenance and repair of the main and auxiliary units of the ship engine for safely operation of the ship.

Course Learning Outcomes

Students who successfully pass the course will acquire knowledge and skills as listed below.

1. Knows safety rules in the machine workshop.
2. Knows usage of hand tools in the machine workshop.
3. Ability to mark correctly.
4. Ability to work safely with hydraulic saw, lathe and sharper.
5. Ability to use electric arc welding safely.
6. Ability to use gas arc welding safely.
7. Ability to use oxy-acetylene welding safely.
8. Ability to rivet safely.

Instructional Methods and Techniques

Discourse and practical hands-on training.

Tutorial Place

Workshop

Co-term Condition

Textbook

• Machinery’s Handbook, F.D. Jones, Henry H. Ryffe, Apr. 2000

Other References

• Manufacturing Processes for Engineering Materials, S. Kalpakjian, Addison Wesley, 1999, 6th Ed.
• Workshop processes, practices & materials, Bruce J. Black
• Manufacturing Processes for Engineering Materials, S. Kalpakjian, Addison Wesley, 1999, 6th Ed.
• Talaş Kaldırma Yöntemleri ve Takım Tezgahları, M.Akkurt, Birsen Yayınevi, İstanbul, 1992
• Kaynak Teknolojisinin Esasları, L.M.Gourd, Çev.İ.B.Eryürek, O.Bodur, A.Dikicioğlu, Birsen Yayınevi, İstanbul 1996

Homework & Projects

Projects will be assigned. 

Laboratory Work

Laboratory works will be assigned. 

Computer Use

Other Activities

Assessment Criteria

Activities

Quantity

Effects on Grading, %

Attendance

Midterm

Quiz

Homework

Term Paper/Project

1

20

Laboratory Work

6

40

Practices

Tutorial

Seminar

Presentation

Field Study

Final Exam

1

40

TOTAL

100

Effects of Midterm on Grading, %

60

Effects of Final on Grading, %

40

TOTAL

100

ECTS/

WORKLOAD TABLE

Activities

Count

Hours

Total

Workload

Lecture

14

3

42

Midterm

Quiz

Homework

Term Paper/Project

1

18

18

Laboratory Work

6

25

25

Practices

Tutorial

Seminar

Presentation

Field Study

Final Exam

1

10

10

Total Workload

95

Total Workload/25

95/25

Course ECTS Credits

4

Week

Topics

Course Outcomes

1

Safety rules in the machine workshop.

I,

2

Measuring and control

IV

3

Files, gauges, Marking, Drill machines, Usage of hydraulic saw machine and cutting raw materials for the jig set. Sharpening right side lathe cutter.

II, III, IV

4

Inserting and disassembling techniques of a work part, chuck and cutter tool in the universal lathe. Machining process of  jig parts on the lathe.

II, III, IV

5

Making tread cutting operation on frame of jig. Information about different tread types (metric tread, withworth tread, trapezoid tread, square tread, circular tread etc.). Knurling practices on frame of jig. General information about riveting.

II, III, IV

6

Adhesives and joints, electric arc welding

V

7

Gas arc welding

VI

8

Midterm examination.

9

Oxy-acetylene welding

VII

10

Underwater welding

VI

11

Rivet guns Introduction to CNC lathe.

IV

12

Lubricating and it’s parts (grease pumps, Hydraulic pumps), Sealing parts,

I, III

13

Ring, Bearings, Introduction to CNC milling.

II, VII

14

Fittings (Nipple, Sleeve e.t.c.), Valves  (Gate, Globe-Check e.t.c.), Pumps, Adjusting the axis of pump-engine

VII, VI

Program Outcomes

Level of Contribution

1

2

3

a

An ability to apply knowledge of mathematics, science, and engineering

X

b

An  ability to design and conduct experiments, as well as to analyze and interpret data

X

c

An ability to design a system, component or process to meet desired needs

X

d

Ability to function on multi-disciplinary teams

X

e

An ability to identify, formulate, and solve engineering problems

X

f

An understanding of professional and ethical responsibility

X

g

An ability to communicate effectively

X

h

The broad education necessary to understand the impact of engineering solutions in a global and societal context

X

i

A recognition of the need for, and an ability to engage in life-long learning

X

j

A knowledge of contemporary issues

X

k

An ability to use the techniques, skills and modern engineering tools necessary for engineering practice

X

l

An ability to apply legal, societal and environmental knowledge in maritime transport and in all respective modes of transport operations.

X

m

An ability to interpret and analysis of the data regarding maritime management and operations, recognition and solution of problems for decision making process.

X

Course

Outcomes

I

II

III

IV

V

VI

VII

VIII

Programme Outcomes

a

X

X

X

X

b

X

X

X

c

X

X

X

d

X

e

X

X

X

f

X

g

X

h

X

X

i

X

X

X

j

k

X

X

X

l

X

X

m

X