Quality Control in Manufacturing

Degree: Bachelor

Code

Year/Semester

Local Credits

ECTS Credits

Course Implementation, Hours/Week

Course

Tutorial

Laboratory

ELECT 311

3/5 Fall

2

3

2

0

0

Department

Naval Architecture and Marine Engineering/  Mechanical Engineering

Instructors

Associate Prof. Dr. Ertan Öcalan

Contact Information

eocalan@pirireis.edu.tr

Office Hours

to be agreed with “Instructor “

Web page

pruonline

Course Type

 Compulsory

Course Language

English

Course Prerequisites

  N/A

Course Category by Content, %

Basic Sciences

Engineering Science

Engineering Design

Humanities

-

50

50

-

Course Description

Quality,quality control and quality assurance concepts. Total Quality Management. Quality  design, design quality and application quality. Statistical processes, risc and tolerance concepts. Acceptance samplings. Measurement. Statistical process control, control diagrams ISO 9000/TRD/EN/ASME Codes, 6 Sigma, Kanban, Reliability

Course Objectives

1. To introduce main subjects and updated concepts related quality.

2. To introduce SPC methods and related computer programs.

3. To give some information about inspection and measuring quality during manufacturing.

4. To introduce tools which used for determining and improving quality.

5. To introduce acceptance methods required for manufacturers and suppliers

Course Learning Outcomes

I. be familiarized with the quality and related subjects

II. recognize the software like Excel etc. used in statistical applications

III. be familiarized with measurement and quality improvement subjects during manufacturing

IV. be familiarized with quality certificates applications and methods

V. be familiarized with methods required to acceptance as manufacturer or supplier: ISO/ASME Certificates, QC Manuel Preperation etc.

Instructional Methods and Techniques

Theoretical Introduction, Applied methods in praxis, interpretation real cases. 

Tutorial Place

NA

Co-term Condition

NA

Textbook

To be given by instructor

Other References

• Sid Kemp, Quality Control Demistified, McGraw Hill, 2006
• Graeme Knowles, Quality Management, Bookboon.com, 2011

Homework & Projects

Laboratory Work

-  

Computer Use

- office and related graphical programs

Other Activities

-    

Assessment Criteria

Activities

Quantity

Effects on Grading, %

Attendance

70%

Midterm

1

30

Quiz

Homework

1

                       10

Term Paper/Project

Laboratory Work

Practices

Tutorial

Seminar

Presentation

Field Study

Final Exam

 1

60

TOTAL

100

Effects of Midterm on Grading, %

30

Effects of Homework on Grading, %

10

Effects of Final on Grading, %

60

TOTAL

100

Week

Topics

Course Outcomes

1

Quality, quality control, quality assurance, Total Quality Management, history and development satages.

I

2

Quality design, design quality and application quality

I-III-IV

3

Measurement equipment. Statistical processes, risc and tolerance concepts.  

II-III-IV

4

Control by sampling. Risc of manufacturer and supplier, Acceptance samplings (AQL)

I-IV-V

5

Statistical process control. Pareto analysis, fishbone diagram etc.

I-II-IV

6

Control limits and control diagrams. X/R ve X/σ control diagrams. Discussions.

I-II-IV

7

Other control diagrams.

I-II

8

Outsourcing. Benchmarking

I-II

9

TQM

II-IV

10

ISO 9000 & ASME Certification

I

11

FMEA

I-IV

12

Kaizen, Kanban,

I-IV

13

6 sigma, lean production.

I-IV

14

CE, Reliability

I-III

Program Outcomes

Level of Contribution

1

2

3

a

An ability to apply knowledge of mathematics, science, and engineering

x

b

An  ability to design and conduct experiments, as well as to analyze and interpret data

x

c

An ability to design a system, component or process to meet desired needs

x

d

Ability to function on multi-disciplinary teams

x

e

An ability to identify, formulate, and solve engineering problems

x

f

An understanding of professional and ethical responsibility

x

g

An ability to communicate effectively

x

h

The broad education necessary to understand the impact of engineering solutions in a global and societal context

x

i

A recognition of the need for, and an ability to engage in life-long learning

x

j

A knowledge of contemporary issues

x

k

An ability to use the techniques, skills and modern engineering tools necessary for engineering practice

x

l

An ability to apply basic knowledge in fluid mechanics, structural mechanics, material properties, and energy/propulsion systems in the context of marine vehicles and offshore structures

Prepared by

Associate Prof. Dr. Ertan Öcalan

Date

31.12.2016

Signature