Manufacturing Methods

Degree: Bachelor

Code

Year/Semester

Local Credits

ECTS Credits

Course Implementation, Hours/Week

Course

Tutorial

Laboratory

ENG 213

2/3 Fall

2.5

4

2

1

Department

Mechanical Engineering

Instructors

.Dr. Atilla Savaş

Contact Information

asavas@pirireis.edu.tr

Office Hours

Web page

pruonline

Course Type

 Compulsory

Course Language

English

Course Prerequisites

 ENG 123 (Workshop)

Course Category by Content, %

Basic Sciences

Engineering Science

Engineering Design

Humanities

10

20

70

Course Description

This course discusses the various manufacturing processes including machining forming, welding and casting. Structure of metals and mechanical behavior of materials will be discussed.

Course Objectives

Students learn basic principles of manufacturing processes. They gain the understanding of the breadth and depth of the field of manufacturing. The students recognize the strong interrelationships between material properties and manufacturing processes.

Course Learning Outcomes

1. Understand principles of manufacturing processes.
2. Understand and demonstrate the ability of material selection for manufacturing
3. Learn and apply basic terminology for manufacturing
4. Become familiar with some basic metal cutting, forming, welding and casting processes

Instructional Methods and Techniques

Tutorial Place

Co-term Condition

Textbook

Other References

• Mikell. P. Groover., Fundamentals of Modern Manufacturing: Materials, Processes and Systems, Wiley.
• J.T. Black, Ronald A. Kohser DeGarmo's Materials and Processes in Manufacturing, Wiley
• S. Kalpakjian, S.R. Schmid, Manufacturing Processes for Engineering Materials, Prentice Hall
• W.D.Callister, D.G. Retthwisch, Materials Science and Engineering, Wiley
• H.B.Cary, Scott Helzer, Modern Welding Technology, Prentice Hall
• W. Steeds, Engineering Materials Machine Tools and Processes.
• Materials and Processes for NDT Technology, ASNT.

Homework & Projects

10 homeworks will be assigned

Laboratory Work

-  

Computer Use

Other Activities

-   

Assessment Criteria

Activities

Quantity

Effects on Grading, %

Attendance

Midterm

1

30

Quiz

Homework

10

20

Term Paper/Project

Laboratory Work

Practices

Tutorial

Seminar

Presentation

Field Study

Final Exam

 1

50

TOTAL

%100

Effects of Midterm on Grading, %

%50

Effects of Final on Grading, %

%50

TOTAL

%100

ECTS/

WORKLOAD TABLE

Activities

Count

Hours

Total

Workload

Lecture

14

3

42

Midterm

1

6

6

Quiz

Homework

10

4

40

Term Paper/Project

Laboratory Work

Practices

Tutorial

Seminar

Presentation

Field Study

Final Exam

1

8

8

Total Workload

96

Total Workload/25

96/25

Course ECTS Credits

4

Week

Topics

Course Outcomes

1

• Introduction to Manufacturing Processes
• Nature of Materials

I-II

2

• Physical Properties of Materials
• Mechanical Properties of Materials

I-II

3

• Dimensions
• Metals

I-II

4

• Ceramics
• Polymers

I-II

5

• Composite Materials
• Metal Casting

I-II -III-IV

6

• Metal Casting Processes

III-IV

7

• Midterm Exam

8

• Powder Metallurgy
• Fundamentals of Metal Forming

III-IV

9

• Bulk Deformation Processes
• Sheet Metalworking

III-IV

10

• Theory of Machining
• Machining Operations

III-IV

11

• Cutting Tool Technology
• Grinding and Other Abrasive Processes

III-IV

12

• Non-traditional Machining
• Heat Treatment of Metals

III-IV

13

• Welding

III-IV

14

• Mechanical Assembly
• Rapid Prototyping

III-IV

Program Outcomes

Level of Contribution

1

2

3

a

An ability to apply knowledge of mathematics, science, and engineering

x

b

An  ability to design and conduct experiments, as well as to analyze and interpret data

x

c

An ability to design a system, component or process to meet desired needs

x

d

Ability to function on multi-disciplinary teams

x

e

An ability to identify, formulate, and solve engineering problems

x

f

An understanding of professional and ethical responsibility

x

g

An ability to communicate effectively

x

h

The broad education necessary to understand the impact of engineering solutions in a global and societal context

x

i

A recognition of the need for, and an ability to engage in life-long learning

x

j

A knowledge of contemporary issues

x

k

An ability to use the techniques, skills and modern engineering tools necessary for engineering practice

x

l

An ability to apply basic knowledge in fluid mechanics, structural mechanics, material properties, and energy/propulsion systems in the context of mechanical engineering design

x

Course

I

II

III

IV

Outcomes

Programme Outcomes

a

X

X

b

X

c

X

X

d

X

e

X

X

f

X

g

X

h

X

i

X

X

X

X

j

X

k

X

X

l

X

X

Prepared by

Dr.Atilla Savaş

Date

July 21, 2018

Signature